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Also in this issue

  • Welcome to the machine!

    Tokamak: the name is an acronym from the Russian 'toroidal chamber, magnetic coils.' It describes a type of particularly efficient fusion machine that was deve [...]

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  • Six years after the 9 November 1991 shot that produced fusion energy for the first time in history, JET achieved a record of 16 MW that still holds to this day. Pictured in this 1997 photograph are  Martin Keilhacker (right), at the time JET director, and his his two deputies (center) Alan Gibson and Jean Jacquinot.

    The DT shots heard 'round the world

    Reproducing in a man-made machine the physical reactions that occur at the core of the Sun has been the aim of fusion research for the past 60 years. Building [...]

    Read more

  • At approximately 4:00 a.m. on 20 September, the °ÄÃÅÁùºÏ²Ê¸ßÊÖ test convoy crosses the roundabout in front of the °ÄÃÅÁùºÏ²Ê¸ßÊÖ site.

    A successful journey ... to be replicated 200 times

    [...]

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  • At °ÄÃÅÁùºÏ²Ê¸ßÊÖ, men and women of some 30 nations are inventing, day after day, a unique form of collaboration—one that serves science as much as it serves peace.

    Serving science, serving peace

    °ÄÃÅÁùºÏ²Ê¸ßÊÖ has always been more than an international research project. When in the early 1980s scientists urged for the construction of a large machine that would d [...]

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  • °ÄÃÅÁùºÏ²Ê¸ßÊÖ Organization, the seven Domestic Agencies set up by the °ÄÃÅÁùºÏ²Ê¸ßÊÖ Members, CEA's Agence Iter France all work together to realize the °ÄÃÅÁùºÏ²Ê¸ßÊÖ experimental installation that will open the way to the industrial and commercial exploitation of fusion energy.

    Who does what?

    The °ÄÃÅÁùºÏ²Ê¸ßÊÖ Project and its division of tasks between multiple actors can be confusing. Below are some elements of response to the question: 'Who does what at ITE [...]

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  • On this elevated 42-hectare platform in southern France, 35 nations are pooling their resources to build °ÄÃÅÁùºÏ²Ê¸ßÊÖ.

    Where are we at?

    On a vast plot of land in southern France, the °ÄÃÅÁùºÏ²Ê¸ßÊÖ scientific installation is taking shape. Let's take stock of construction progress, three years after works began. [...]

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Mag Archives

Far from °ÄÃÅÁùºÏ²Ê¸ßÊÖ, in the heart of the Tokamak

Th six-metre-tall structure currently on the shop floor in Ulsan is only the small upper segment of one of the nine °ÄÃÅÁùºÏ²Ê¸ßÊÖ vacuum vessel sectors. (Click to view larger version...)
Th six-metre-tall structure currently on the shop floor in Ulsan is only the small upper segment of one of the nine °ÄÃÅÁùºÏ²Ê¸ßÊÖ vacuum vessel sectors.
In °ÄÃÅÁùºÏ²Ê¸ßÊÖ Member factories on three continents, manufacturing has begun for the components of the °ÄÃÅÁùºÏ²Ê¸ßÊÖ Tokamak. Here's a look inside the Hyundai shipyard in Korea where two of the nine °ÄÃÅÁùºÏ²Ê¸ßÊÖ vacuum vessel sectors are under construction.

We find ourselves in South Korea. But we could just as well be in China, India, Japan, Europe, Russia or the United States—everywhere that °ÄÃÅÁùºÏ²Ê¸ßÊÖ components are coming off of manufacturing lines in the factories of the °ÄÃÅÁùºÏ²Ê¸ßÊÖ Members.

In Ulsan, South Korea, an industrial city of 1.5 million inhabitants on the south east coast of the peninsula, Hyundai Heavy Industries (HHI) is owner of a vast shipyard, one of the three largest in the world. Several hundred ships of all sizes and shapes (supertankers, gas carriers, luxury liners, container ships ...) are produced here annually.

Not far from the stocking area for the vessels under construction is a vast workshop where a unique piece of equipment is taking shape, unlike anything the company has fabricated previously. Under the tall ceilings of the well-ordered workshop is a large steel structure nearly six metres tall: one of the elements of the °ÄÃÅÁùºÏ²Ê¸ßÊÖ vacuum vessel.

The vacuum vessel will be the heart of the °ÄÃÅÁùºÏ²Ê¸ßÊÖ machine where, in just a few years, a little Sun will be born within its walls. Not unlike the sections of an orange, the °ÄÃÅÁùºÏ²Ê¸ßÊÖ vacuum vessel will be fabricated in nine sectors that, once assembled, will form a torus-shaped structure. Two °ÄÃÅÁùºÏ²Ê¸ßÊÖ Members are participating in its fabrication—Korea for two sectors and Europe for nine.

The Hyundai Heavy Industry shipyard, in Ulsan, South Korea, is one of the three largest in the world. Several hundred ships of all sizes and shapes are produced here annually. (Click to view larger version...)
The Hyundai Heavy Industry shipyard, in Ulsan, South Korea, is one of the three largest in the world. Several hundred ships of all sizes and shapes are produced here annually.
As impressive as the metallic piece before us is, it is only a small upper segment of one of the vacuum vessel sectors under Korean responsibility (see image). Once all the completed pieces are welded together, each sector will be 17 metres tall. These giant components will leave Korea by sea, before travelling to the inland °ÄÃÅÁùºÏ²Ê¸ßÊÖ site in southern France by self-propelled transporter.

All of the largest °ÄÃÅÁùºÏ²Ê¸ßÊÖ components will follow a similar path before their final assembly in the °ÄÃÅÁùºÏ²Ê¸ßÊÖ machine: a long ocean voyage followed by three or four nights of transport between the arrival port on the Mediterranean and the °ÄÃÅÁùºÏ²Ê¸ßÊÖ site (see article in this issue: "A successful journey ...").

For Hyundai Heavy Industries, as for all the industrial companies involved with °ÄÃÅÁùºÏ²Ê¸ßÊÖ component fabrication, participating in the °ÄÃÅÁùºÏ²Ê¸ßÊÖ adventure is both an organizational and a technical challenge. Much is novel about fabrication for °ÄÃÅÁùºÏ²Ê¸ßÊÖ, from the special grade of steel produced especially for the Project, to specialized welding techniques, infinitesimal tolerances and drastic quality control procedures.

°ÄÃÅÁùºÏ²Ê¸ßÊÖ components are high-technological objects with particularly demanding specifications. Those falling under the category of "Safety Important Component" (like the °ÄÃÅÁùºÏ²Ê¸ßÊÖ vacuum vessel) must be the object of particular attention and control. Components will have to pass several levels of quality control procedures. In addition to procedures that are part of the suppliers' fabrication processes, the components will be inspected and controlled by representatives of the Members' Domestic Agencies, the °ÄÃÅÁùºÏ²Ê¸ßÊÖ Organization, and—as the machine will operate in France—experts authorized by French nuclear authorities. (Representatives from the French Nuclear Safety Agency, ASN, will visit Hyundai's Ulsan plant in January 2014.)

Home to the fusion reactions, the °ÄÃÅÁùºÏ²Ê¸ßÊÖ vacuum vessel is made up of nine ''sectors.'' Europe will procure seven; South Korea, two. (Click to view larger version...)
Home to the fusion reactions, the °ÄÃÅÁùºÏ²Ê¸ßÊÖ vacuum vessel is made up of nine ''sectors.'' Europe will procure seven; South Korea, two.
Fabricating a "piece" of °ÄÃÅÁùºÏ²Ê¸ßÊÖ requires submitting to a certain number of obligations for the supplier. But the benefits are clear: by participating in the fabrication of high-tech °ÄÃÅÁùºÏ²Ê¸ßÊÖ components, companies have the opportunity to acquire a knowledge base and experience that is precious for its other areas of their activity as well as for future contracts in the domain of fusion.

Byung-Ryul Roh, director of Hyundai's Nuclear Energy Department, agrees: "For our company the °ÄÃÅÁùºÏ²Ê¸ßÊÖ contract can be considered 'small,' even if it represents the value of two supertankers. But for the knowledge acquired and the prestige of participating in °ÄÃÅÁùºÏ²Ê¸ßÊÖ fabrication, it is a very important contract."

Nearly 10,000 kilometres separate the banks of the Durance River, near °ÄÃÅÁùºÏ²Ê¸ßÊÖ, and the Sea of Japan, which the South Koreans call the East Sea. The °ÄÃÅÁùºÏ²Ê¸ßÊÖ Project has built a bridge between the two, just as it builds other bridges with China, India, Japan, Russia, the United States and the different nations of Europe where components as technically challenging as the vacuum vessel are currently being fabricated.

Soon, the pieces of this gigantic puzzle will be assembled in Saint Paul-lez-Durance, France. °ÄÃÅÁùºÏ²Ê¸ßÊÖ will have then accomplished the first part of its mission—reuniting a large number of the world's nations around a common project—before opening the way to a new source of energy, one that is capable of satisfying, for centuries to come, the energy needs of humanity.