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Neutral Beam Test Facility

After upgrades, SPIDER testbed set to restart

19 Feb 2024 - Maria Teresa Orlando, Consorzio RFX

After a two-year shutdown for upgrades, the SPIDER testbed at the °ÄÃÅÁùºÏ²Ê¸ßÊÖ Neutral Beam Test Facility in Padua, Italy, is preparing for commissioning and operation. SPIDER is a full-size negative ion source that is designed to demonstrate all the critical aspects of the ion sources for °ÄÃÅÁùºÏ²Ê¸ßÊÖ's heating and diagnostic neutral beam injectors.

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The SPIDER beam source is the world's most powerful negative ion source. It was removed in December 2021 for engineering upgrades, and has now been re-installed in the vacuum vessel of the SPIDER test bed at Consorzio RFX. © Luca Lotto
Following a comprehensive upgrade, the SPIDER beam source is back within its vacuum vessel, bringing the negative ion source testbed that much closer to commissioning and a new phase of operation.

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According to NBTF Project Manager Diego Marcuzzi, the shutdown has set the stage for SPIDER to achieve the performance targets required by °ÄÃÅÁùºÏ²Ê¸ßÊÖ in terms of ion beam density, and beam uniformity and divergence. © Maria Teresa Orlando
The °ÄÃÅÁùºÏ²Ê¸ßÊÖ Neutral Beam Test Facility (NBTF) is hosted by the Italian research laboratory Consorzio RFX and funded by the °ÄÃÅÁùºÏ²Ê¸ßÊÖ Organization, the European Domestic Agency and the Italian government. The European, Japanese and Indian Domestic Agencies are all contributing with in-kind components and plant systems; the European Consortium for the Development of Fusion Energy () is also participating under the terms of a Cooperation Agreement signed in 2020.

In operation since 2018, SPIDER successfully completed its first campaign in 2021. Based on the results of this campaign, upgrades representing an investment in the range of EUR 1.5M were designed and carried out. "With approximately 60 procurements for new or revised components for beam source enhancement, the shutdown has set the stage for SPIDER to achieve the performance targets required by °ÄÃÅÁùºÏ²Ê¸ßÊÖ in terms of ion beam density, and beam uniformity and divergence," says Diego Marcuzzi, NBTF Project Manager.

In shaping these advancements, the NBTF team focused on a challenging activity program of design, simulation and modelling for the experiment upgrade, followed by the realization by industry of the modifications, which are intended to fine-tune one of the most critical components of °ÄÃÅÁùºÏ²Ê¸ßÊÖ's neutral beam injector system—the beam source.

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The beam source is lifted for installation. During the shutdown there were approximately 60 procurements for new or revised components for beam source enhancement. © Luca Lotto
"Our goals were twofold: to achieve a denser and more uniform plasma within the drivers and the plasma expansion chamber, while simultaneously reducing the cause of electrostatic discharges," explains Mauro Pavei, Responsible Officer for the SPIDER beam source. "The three years of operation on SPIDER had clearly indicated where and how to act. Therefore, the main functional modifications to the drivers began before the shutdown, starting from an intense design activity aimed at optimizing plasma confinement in the drivers and solving the issue of electrostatic discharges through the introduction of new electromagnetic screens and optimization of various details of the electrical circuitry in vacuum. In addition, during the disassembly phase, some phenomena were observed that required engineering improvements, particularly on the molybdenum coating of the plasma-facing components."

SPIDER has also been enhanced with new diagnostic systems to measure the uniformity of the plasma and of the beam, both with the introduction of fixed probes at the driver level, in the bias grid, and by electrically isolating individual segments of the extraction grid. "This required a revision of the geometry of some components and the careful installation of additional equipment, without perturbing the voltage-holding capabilities," says Gianluigi Serianni, NBTF Scientific Exploitation Leader. "For instance, one of the largest flanges on the vacuum boundary was modified to allow a significant increase of acquisition capabilities and consequently diagnostic monitoring. Moreover, an important test will be performed on a largely modified plasma generator."

Behind the scenes of this hard work, which has required more than two years of teamwork, there is the strength of a joint scientific collaborative effort driving the project forward. A collaboration that has recently seen Indian colleagues from °ÄÃÅÁùºÏ²Ê¸ßÊÖ India/Institute for Plasma Research joining the NBTF team in view of the SPIDER enhancements.

In the next months, the modifications introduced in SPIDER will be tested. All the attention is now on the next operational campaigns, which will hopefully provide a further increased momentum in advancing development to provide °ÄÃÅÁùºÏ²Ê¸ßÊÖ with reliable, high-performance neutral beam injectors.