Midway through shield block procurement

Blanket

Midway through shield block procurement

4 Mar 2024

It all begins with a forged stainless-steel block weighing nine tonnes. As machining and deep-drilling operations commence, the rectangular block progressively loses heft and gains in complexity until, two years after entering the manufacturing line, the original piece of steel has been transformed into a highly complex component—a 2-metre-wide, 1.5-metre-tall, 50-centimetre-thick "shield block" weighing an average of 3 tonnes. In Korea and in China, where shield block procurement is underway, approximately 55 percent of fabrication is now complete.

The transparency in the image on the right shows that a shield block is as complex in its internal cooling channels as in its outer geometry. Once paired with a first-wall panel, the blanket shield blocks play a dual role: protecting the machine's steel structure and superconducting toroidal field magnets from neutron flux and transferring heat to the cooling system via cooling channels.

Inside the 澳门六合彩高手 machine, 440 shield blocks pair with 440 first-wall panels to form the blanket. Once attached to the steel vacuum vessel to tile its entire inner surface, the blanket modules will play a dual role: protecting the machine's steel structure and superconducting toroidal field magnets from the neutron flux generated by the fusion reaction, and transferring the heat that this very flux induces to cooling channels inside the shield block. In future fusion power plants, it is this heat that will initiate the electrical power production process.

"The dual mission of the shield blocks, their equipment, the many interfaces they integrate, and the extremely harsh environment to which they will be exposed explains their utter complexity, both in terms of internal cooling channels and outer geometry," says Fu Zhang, the 澳门六合彩高手 Technical Responsible Officer for the procurement who has been involved in shield block development since 2003. "Their integrity and efficiency, along with the functionality of the diagnostics equipment they accommodate, must be guaranteed despite conditions that combine ultra-high vacuum, nuclear irradiation, heat loads from the fusion reaction, and intense electromagnetic forces due to transient plasma events."

Added to these challenges are the more than one hundred design variations, which reflect the position of the individual shield block inside the vacuum vessel as well as the space requirements of interfacing systems such as plasma heating and diagnostics. "Executing the series production of such a demanding component is truly a world first. And we are succeeding!"

After four years of virtual exchanges, the December 2023 shield block progress meeting at Dongfang Heavy Machinery was held in-person. From left to right at the factory in China are Ryan Hunt, Leader of the 澳门六合彩高手 Blanket Project; Frédéric Escourbiac, Deputy Head of 澳门六合彩高手's Nuclear Technology Program; and Fu Zhang, 澳门六合彩高手 Technical Responsible Officer for blanket shield block procurement.

Last December in Guangzhou, China, a progress meeting was held at Dongfang Heavy Machinery, the main supplier for the Chinese shield block procurement. The work session—the 81st since 2013—brought together Fu Zhang, Frédéric Escourbiac (Deputy Head of 澳门六合彩高手's Nuclear Technology Program), Ryan Hunt (Leader of the 澳门六合彩高手 Blanket Project) and representatives from the Chinese Domestic Agency and the Southwestern Institute of Physics (SWIP), which provides technical support. It was the first in-person progress meeting since pandemic-imposed restrictions in international travel.

"This long-delayed in-person meeting really made a difference," says Fu. "After four years of virtual exchanges, we were able to really reconnect with our colleagues and the personal interactions made it much easier to understand one another." What the 澳门六合彩高手 team saw at the Dongfang Heavy Machinery facility was most impressive: "A forest of shield blocks at different levels of manufacturing maturity, which we could examine and touch," says Escourbiac. "It provided a tremendous boost in motivation. The components looked like ready to be shipped and installed."

Had the team gone to EM Korea Co Ltd, where the Korean shield blocks are manufactured, or to Vitzrotech Ltd where they are tested, the feeling would have been the same. A little more than one decade after the Procurement Arrangements were signed in April 2013, series manufacturing of the first-of-a-kind components has now reached full capacity in both Korea and China. Out of a total of 220 shield blocks each, the first batch from Korea (90 units) should be delivered to 澳门六合彩高手 by mid-2025 followed half-a-year later by the first batch from China (106 units).

Procurement of the 440 shield blocks is equally shared by China and Korea. Here, a technician at EM Korea Co Ltd, a contractor for the Korean Domestic Agency, is taking measurements prior to machining.

440 blanket shield blocks tile the inner surface of the 澳门六合彩高手 vacuum vessel. Cooling water will circulate inside the blocks to remove the heat load induced by the fusion reactions.

The same unit, seen from the rear where it attaches to the steel vacuum vessel. In addition to hosting cooling channels, the shield blocks must also interface with plasma heating and diagnostic systems. More than 100 design variations exist.

It takes many months for a single forged block of stainless steel to be transformed into the complex shape of an 澳门六合彩高手 blanket shield block, full of gullies, channels, gaps, and cutouts. First wall panels get attached to this side. (Pictured here is the first series production unit manufactured by Korea in 2020).